Manufacturing Operations & Digital Automation

Help packaging plants cut reporting time, eliminate process defects, and deploy practical Excel & web tools — built by someone who has run the lines.

9+ Years Plant Leadership 3 hrs → 10 min Reporting 9% → 0.2% Defects UFlex · JPFL · GLS

How I help plants

Clear scope. Starting prices (project-based). Remote delivery with optional site visits in India. Mentorship rates live on the Mentor app.

From ₹15,000 / $200

Manufacturing KPI & Excel Dashboard Automation

Automated OEE, scrap/yield %, shift output, and conversion-cost trackers that replace manual logs. Same approach that cut reporting from 3 hours to 10 minutes.

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From ₹25,000 / $300

Custom Web Calculators & Internal Micro-Apps

Embeddable plant calculators (roll weight, GSM, capacity) or shift/manpower trackers tailored to your lines and product mix.

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₹3,500/hr · $45/hr

Flexible Packaging Process & Defect Troubleshooting

Remote root-cause analysis for crease/tram defects, tension/winding, metallising issues + SOP and PM checklist support.

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From ₹5,000 / $60

Technical Playbooks & Operator Training Content

Custom SOP manuals, SMED changeover guides, and practical technical content your operators can actually use on the floor.

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Problem → Action → Result

Real outcomes from production leadership — not theory.

Reporting Automation

3 hours → 10 minutes

Problem: Daily shift reporting consumed hours of manual effort and delayed decisions.
Action: Built automated Excel tracking workflows for production data capture and report generation.
Result: Reporting time reduced from ~3 hours to ~10 minutes with better visibility.
Defect Elimination

9% → 0.2% critical defects

Problem: High crease/tram defects were hurting yield and customer quality.
Action: Structured root-cause analysis and process control discipline on the line.
Result: Critical process defects reduced from 9% to 0.2%.
Throughput & Cost

818 MT record + lowest conversion cost

Problem: Capacity underutilised; conversion cost pressure on metalliser lines.
Action: Capacity & shift planning, disciplined scheduling, cross-functional coordination.
Result: Highest-ever monthly output (818 MT) on one line and department’s lowest conversion cost.

Book a Free 15-Min Plant Audit

Tell me the bottleneck. I’ll reply with a practical next step — no obligation.

Based in India (IST) — Available for remote consulting across India, Middle East, Africa, Europe & North America.

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