One-to-One Mentorship

₹699/hr · Career, Excel, AI, Workplace Skills

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MADE BY NIT ALUMNI · 9 YEARS IN FLEXIBLE PACKAGING

Apps. Mentorship.
Calculators. Free.

Practical tools and one-to-one guidance built from real plant leadership. After 9 years at UFlex, JPFL Films (Jindal, Nashik) & GLS — including leading teams — Vivek Kumar (M.Tech, NIT Uttarakhand) builds practical apps and mentors professionals via Mentor App by VKS.

Book Mentorship → Try Free Calculators Testimonials
120+
Staff Trained
9+
Years Experience
6
Apps Live
100%
Free Tools
Industry Tool
Man Power
Team Management & Training
 Network PackLink
PackLink · Jobs
Packaging Industry Network
 Career Resume Builder
Resume Builder
ATS-Friendly · Free
9 Years in India's Flexible Packaging Industry · Building VKS Tech
UFlex UFlex LimitedNoida · Shift In-charge
JPFL Films (Jindal, Nashik) JPFL Films (Jindal, Nashik)Nashik · Assistant Manager
GLS Polyfilms GLS PolyfilmsGurawara · Manager (HOD)
VKS Tech Building VKS TechApps + One-to-One Mentorship
Proven Results from Plant Floor Leadership

Career Highlights

Real numbers from leading production teams in flexible packaging — the foundation behind every tool and mentoring session.

₹30 Lacs
Saved by Quality Vendor Sourcing
Strategic vendor selection and negotiation that protected plant margins
1.2 → 0
Dead Inventory Cleared
Dead stock reduced to zero during budget preparation
120+
Staff Trained & Onboarded
Across plant teams, mentoring sessions and career guidance
9% → 0.2%
Critical Defects Reduced
Root-cause analysis, process control & quality discipline
CAREER JOURNEY

From plant floor to product builder

Nine years across three leading flexible packaging companies — real teams, real lines, real responsibility.

UFlex Limited Noida

Started as GET · Left as Being Engineer

JPFL Films (Jindal, Nashik)

Production & process ownership

GLS Polyfilms Gurawara

Manager – Metalliser (HOD)

One-to-One Mentorship

Learn directly from real plant experience

Not theory. Practical guidance from real plant leadership experience — now building tools full-time.

🎯

Career & Role Clarity

Production leadership, job switch, interview prep, salary negotiation in packaging & manufacturing.

📊

Excel, Data & Automation

Production trackers, dashboards, reporting automation — the same skills that cut reporting time from hours to minutes.

🤖

AI Tools for Professionals

Practical AI workflows for reports, analysis, content and daily plant / office work.

💼

Career Growth & Income Skills

Role clarity, interview prep, skill monetisation basics, and managing money (ITR, personal finance).

₹699 / hour
Live 1:1 video session · Personal workspace · Session recording
AI Tools Excel Career Workplace Skills ITR & Finance Plant Ops
Book Your Session →
Flexible slots · Doubt chat after session · No long-term commitment
🚀 Apps & Tools

Apps for Real Work

Industry, career, and personal tools — one place for real work and everyday use.

Man Power
Man Power — Team Management & Training
Complete workforce management for packaging plants. Phone OTP login, Excel team upload, shift scheduling with smart filters, leave & reports, training modules, attendance and WhatsApp notifications. Save hours every week on manpower coordination.
🔥 LIVE · NewOpen App →
Mentor
Mentor — One-to-One Guidance
One-to-One live mentorship at ₹699/hr. Master AI tools, career skills, Excel, ITR, personal finance and related workplace skills. Personal workspace, recorded sessions and doubt chat with mentor approval.
🔥 LIVE · NewOpen Mentor →
Resume Builder
AI Resume Builder
Build a professional, ATS-friendly resume in minutes. Multiple modern templates, live preview, photo support, and perfect A4 print/PDF export. Free and easy to use.
🔥 LIVE · NewBuild Resume →
PackLink
PackLink — Jobs + Industry Network
Private network for flexible packaging professionals. Job board (hiring & seeking), verified colleague profiles, company pages (UFlex, SRF, Cosmo, JPFL & more), industry chats and resume tools. Built by people who work on the plant floor.
🔥 LIVE · JobsJoin PackLink →
Lifestyle & Personal
FitSutra
FitSutra — Health & Fitness
A personal health and fitness companion designed to help track workouts, nutrition, and wellness goals. Built with simplicity in mind for everyday use.
🔥 LIVEOpen App →
MoneyFlow
MoneyFlow — Personal Finance
Track expenses, budgets, savings, and investments in one clean dashboard. Built for Indian users — rupee-native, with insights that help you understand where your money actually goes.
🔥 LIVEOpen App →
🧮 Packaging Calculators

Packaging Calculators

Free online calculators for flexible packaging professionals. Calculate film roll weight, length, OD, GSM, yield, Met capacity, converting capacity, min manpower and more.

⚖️

Film Roll Weight

W = L × W/1000 × μm/10⁶ × ρ

▼
—
Kg
📏

Roll Length from Weight

L = W / (W/1000 × μm/10⁶ × ρ)

▼
—
Meters
🎯

Roll OD (Outer Diameter)

OD = √((4×L×μm)/π + (Core ID + 2×Wall)²)

▼
—
mm
⚗️

GSM ↔ Micron Conversion

GSM = Micron × Density (g/cm³)

▼
—
GSM
📊

Production Yield %

Yield = (Output ÷ Input) × 100

▼
—
%
🏭

Machine Utilisation %

Running ÷ Shift × 100

▼
—
%
💰

Cost per Square Meter

₹/sqm = ₹/kg × GSM ÷ 1000

▼
—
₹/sqm
⚙️

Met M/C Capacity

3-Step: Cycle → Rolls/day → MT/day

▼
Step 1: Rolls/day = (1440 − Source cleaning) ÷ Cycle time
Step 2: Roll wt = W × L × μm × ρ × 0.000001
Step 3: Capacity = Rolls/day × Roll wt ÷ 1000
Film Parameters
Cycle Inputs (per Roll)
—
MT/day
💹

Met Conversion Cost

Actual vs Equivalent ₹/kg · product-mix aware

▼
Actual ₹/kg = total cost ÷ actual MT  ·  Equivalent ₹/kg adjusts for product-mix difficulty
Add one row per material (Qty MT × Equivalence Factor). Indirect stays fixed; other heads scale by mix multiplier.
Full guide: Conversion Cost blog →
Production mix
Material / code Qty (MT) Eqv factor Eqv MT
TOTAL — — —
Cost inputs
—
Actual ₹/kg
—
Equivalent ₹/kg
—
Mix gap ₹/kg
🏭

Converting Plant Capacity

All machines → MT/day · plant bottleneck

▼
Fill each machine (qty, speed, width, micron). Changeovers from roll length ÷ produced length.
Plant capacity = lowest MT/day among active lines. Set qty = 0 to skip a machine.
Plant defaults
Used only for pouching line
Printing — Gravure / Flexo
—
—
Lamination — Solvent / solvent-less
—
—
Slitting — Rewind / slit
—
—
Pouching — pcs/min × pouch weight
—
—
Uses pouch weight above
—
Bottleneck MT/day
MT/day
Limiting line: —
Sum of processes: — MT/day
👥

Min Manpower

Shifts × Machines × Relief × Buffer → Headcount

▼
Same formula as the Man Power app.
Relief = Running days ÷ (Running − Weekly offs).
Machines: ceil(on-duty × shifts × relief × buffer) · Shared & Engineering: ceil(on-duty × relief × buffer) — not × shifts again.
1 · Plant shifts & days
—
—
2 · Machines — process team
3 · Shared designations (not per machine)
4 · Engineering support
—
—
Minimum headcount
People
Process team: —
Machine operators + shared designations
Engineering team: —
Base + per machine unit
—
❤️
With Gratitude
Meet the people behind this journey
Parents. Mentors. The ones who carried me when I couldn't carry myself.
→
📺 VKS Tech on YouTube

Your channels, one creator.

Finance, fitness, animated stories, productivity and everyday life — every channel and playlist gathered in one place.

See all playlists →
📝 Knowledge Hub

Latest from the Blog

Insights from 9 years in flexible packaging, tech tutorials, Excel tips, and industry knowledge — shared freely for the community.

Browse all articles → Filter by category, search, paginate
✦ What I Offer

Practical help from real plant experience

Free tools you can use today. Mentorship and consulting when you need a human who has run the lines.

Free
🧮

Free Packaging Calculators

Film roll weight, GSM ↔ micron, met capacity, min manpower, conversion cost and more — built for flexible packaging professionals.

Open Calculators
Free
Resume Builder

Free Resume Builder

ATS-friendly professional resume in minutes. Multiple templates, live preview, PDF download — built for plant and corporate roles.

Build Resume
Popular
Mentor

One-to-One Mentorship

Live 1:1 guidance on AI tools, Excel, career growth, plant ops and freelancing. Personal workspace + session recording.

Book Session →
Consulting
📊

Excel / Production Reporting Automation

Turn 3-hour manual reports into 10-minute automated trackers. Dashboards, shift reports, KPI visibility for plant teams.

Consulting
⚙️

Process Excellence & Capacity Planning

Defect reduction, root-cause analysis, metalliser & flexible packaging process control, capacity and shift planning.

Custom
🛠️

Custom Calculators & Internal Tools

Plant-specific calculators, trackers and small internal tools for packaging and manufacturing teams.

Support
🏭

Fractional / Part-time Ops Support

Experienced production leadership support without a full-time hire — planning, reviews, turnaround guidance.

Build
📱

Mobile & Web Applications

Practical web and mobile apps for industry and everyday work — from idea to working product.

Setup
🌐

Online Business Setup (Website / Apps)

Help setting up websites, apps and digital presence for professionals and small businesses.

Free tools are available immediately. For consulting and custom work, share a few details — I’ll respond personally.

Vivek Kumar — Production leader & mentor
Vivek Kumar
M.Tech · Mechanical Engineer · App Builder
2013–17

B.Tech – NIT Uttarakhand

Mechanical Engineering · GATE Qualified

2018–20

M.Tech – DCRUST

Materials Science & Nanotechnology

2017–22

UFlex Limited, Noida

Shift In-charge · Flexible Packaging

2022–25

JPFL Films (Jindal, Nashik)

Assistant Manager · Process & Quality

2025

GLS Polyfilms, Gurawara

Manager – Metalliser (HOD) · Guided large teams

Now

Founder · VKS Tech

App Builder + One-to-One Mentor

👤 About Me

Vivek Kumar

I'm a Mechanical Engineer by training, a production leader by experience, and an app builder & mentor by choice. Over 9 years at UFlex Limited, JPFL Films (Jindal, Nashik) and GLS Polyfilms I led teams, trained and onboarded staff, and owned production planning, process control, quality and cost — delivering record output and near-zero critical defects.

Today I build practical apps for packaging professionals and offer one-to-one mentorship via Mentor App by VKS — covering AI tools, Excel, career skills, personal finance and related workplace skills.

Every calculator, every app, and every mentoring session is rooted in real plant-floor problems I solved myself. VKS Tech is the home for all of it.

🎓

M.Tech (GATE Qualified)

DCRUST University — Materials Science & Nanotechnology

Highest Qualification
🏛️

B.Tech – Mechanical Engineering

NIT Uttarakhand

2013 – 2017
Team Leadership (60+)Production Management Process ControlFlexible Packaging App DevelopmentOne-to-One Mentorship GATE QualifiedApp Builder
Book a Mentoring Session →
Social proof

What people say

Real career paths under VKS Tech mentoring — loaded live from the shared testimonials library on GitHub.

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Free resources

Downloads

Metalliser production, PM documents, SOP & WI guides — free for plant teams.

Open Downloads →
✦ What I Offer
✅
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